RSD Polytec: Mastering Automation in Manufacturing

How the tool and mould maker automated its CAM programming with Fusion – including hands-on manufacturing expertise from AURON.

The Client

RSD Polytec GmbH, based in Efringen-Kirchen in southern Germany, has stood for precision and passion in plastics engineering and mould making since 2013. Taking a holistic view of the product lifecycle, the company supports its clients from the initial idea through to series production. Its focus is on manufacturing plastic injection moulds and producing plastic parts in its own injection moulding shop.

The Challenge

RSD Polytec already used Autodesk Fusion for CAD work, for example to derive electrodes. However, the platform's full potential – particularly in CAM – remained untapped. The goal: make CAM programming more efficient, streamline processes and align production consistently with digital workflows. Integrating measuring and probing cycles on the machines, as well as reliable 5-axis simultaneous machining, were especially important. For this step, RSD Polytec was looking for a partner with genuine manufacturing expertise.

"AURON's technicians come from the industry themselves – you notice that in every conversation. Especially when it came to automation, AURON as a sparring partner helped us make a real leap forward. The collaboration is hands-on and solution-oriented – simply outstanding."

Nico Rasenberger, Managing Director, RSD Polytec

The Solution

Since 2024, RSD Polytec has been working with AURON to make full use of Fusion's CAM capabilities. The platform's key advantage: CAD and CAM work together in a single system. That saves time and hassle, since there's no need for data handovers or switching between systems.

AURON specifically supported RSD Polytec with:

  • Setting up measuring and probing cycles on the CNC machines
  • Implementing 5-axis simultaneous machining
  • Automating recurring programming tasks

The Result

By consistently using Fusion for CAM programming, RSD Polytec has significantly shortened its lead times. The company can respond to client inquiries faster and process orders more quickly. The increased programming efficiency reduces manual work steps and minimises sources of error. RSD Polytec passes the resulting cost savings directly on to its clients – a competitive edge that pays off.

Managing Director Rasenberger: "I can recommend AURON to anyone looking for a reliable CAM partner – whether it's software licences, post processors, training or custom adaptations."

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