Sinker EDM & Wire EDM in Autodesk Fusion

AURON modules automate electrode design, contour recognition and EDM programming in Fusion, right through to NC code output.

From 3D model straight to the EDM program

Up to 50% faster

Electrode design, contour preparation and CAM programming run automatically. Work up to 50% faster.

Parameters from the model

No manual intermediate steps. Parameters are taken directly from the model – consistent and traceable.

Faster onboarding

Guided workflows instead of individual workarounds. New staff become productive faster, results stay consistent.

Add-on modules for your EDM processes

As standard, Autodesk Fusion has no dedicated EDM functions. Every electrode and every toolpath has to be built manually using general functions. The AURON modules are installed as an add-in in Fusion and take over these steps.

Sinker EDM: automatic electrode design

The module automates the workflow in Fusion from cavity analysis to the finished EDM program. You only need a few clicks – the module does the rest.

  1. Select the EDM surface and holder, and enter the spark gap in the dialog. The electrode is created automatically with its base, reference and datum points.
  2. The electrode is passed to the CAM workspace with prepared datum points. The milling program for electrode manufacturing can be sent straight to the CNC machine.
  3. The EDM program is prepared and output to the EDM machine via integrated post processors.

Automate wire EDM in Fusion

The module simplifies programming for wire EDM machines. Only a few manual inputs are needed – the rest runs automatically.

  1. Contours, features and start holes are recognised automatically, even with several geometries on one workpiece in a single step. The toolpaths are generated from this.
  2. 4-axis machining and the rotary axis are integrated in the module.
  3. The EDM program is transferred to the EDM machine via integrated post processors.

A look inside the modules

Sinker EDM: mould insert with electrodes

Sinker EDM: creating the electrode

Sinker EDM: automatic CAM machining of the electrode

Wire EDM: defining machining settings

Wire EDM: automatic toolpath generation for CAM programming

Book a demo now: you'll find the link to the contact form below.

Post processors for your EDM machine

The modules output NC code for machines from these manufacturers via integrated post processors. If yours is missing, we will develop the post processor.

Post processors for sinker EDM machines

The sinker EDM module outputs the EDM program to sinker EDM machines from these manufacturers via integrated post processors:

  • OPS Ingersoll
  • Exeron
  • United Machining (formerly GF Machining Solutions, AgieCharmilles)
  • Mitsubishi Electric
  • Zimmer & Kreim
  • Sodick
  • Makino

Post processors for wire EDM machines

The wire EDM module outputs the EDM program to wire EDM machines from these manufacturers via integrated post processors:

  • OPS Ingersoll
  • United Machining (formerly GF Machining Solutions, AgieCharmilles)
  • Mitsubishi Electric
  • Vollmer
  • Sodick
  • MB Maschinen

Book a no-obligation demo of the modules

‍In a short demo, we show you both modules in action on real workpieces. Get in touch to arrange an appointment.

More AURON tools for Autodesk Fusion

AURON develops further add-on tools for Autodesk Fusion. They add functions missing from the standard version and connect Fusion with your machines and existing data.

Adaptive Clearing Calculator

Berechnet direkt aus der Adaptive-Clearing-Operation Drehzahl, Vorschub und Zustellung, abgestimmt auf Werkzeug, Werkstoff und Maschine. Die Werte schreibt der Rechner anschließend zurück in Ihren CAM-Job.

Tool import from FeatureCAM

Transfers your tool library from FeatureCAM to Fusion automatically when you switch, including master data, proven cutting data and machine assignments. Your team works with familiar tools from day one.

Post processor development

Custom post processors for Fusion, tailored to your machine, controller and shop-floor standards. NC code runs on the machine without manual editing. AURON has already developed more than 500 post processors.

FAQs

Questions and answers about the AURON modules for sinker and wire EDM in Autodesk Fusion.

Can Autodesk Fusion do sinker EDM and wire EDM?
How does sinker EDM work in Fusion without and with the sinker EDM module?
How does wire EDM work in Fusion without and with the wire EDM module?
Which EDM machines do the modules work with?
Can you see the modules in a demo first?